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Industrial IoT Solutions
Built Around Your Plant 

Industrial IoT Solutions
Built Around Your Plant 

Built by Zeliot. Powered by Condense. 

Transform manufacturing with Condense, an AI-native data streaming platform that turns fragmented factory data into real-time operational intelligence. Connect every machine and system, monitor OEE, predict failures, and optimize production with complete visibility

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Manufacturing Operations Need More Than Connected Machines 

Manufacturers have invested in automation, connected equipment, and digital systems, yet operational data often remains fragmented across PLCs, SCADA, MES, historians, and enterprise applications. Without a unified view of operations, identifying production losses, maintenance risks, and process inefficiencies becomes slower and more reactive.

Zeliot helps manufacturers unify operational data into real-time insights, enabling faster decisions, improved asset performance, and continuous operational improvement.

What We Build for Discrete Mfg

Every manufacturing floor is different, so every solution is designed around your production processes, equipment, and operational goals. Using Condense, Zeliot builds custom Industrial IoT solutions that deliver real-time visibility into production, maintenance, and quality, enabling manufacturers to improve efficiency, reduce downtime, and make faster operational decisions

Production Performance 

Track production in real time with live visibility into: 

Overall Equipment Effectiveness (OEE)  

Availability  

Performance & Downtime Analysis

Quality  

Production Throughput  

Machine Utilization  

Predictive Maintenance & Condition Monitoring

Identify equipment issues before they impact production.

MTBF

MTTR

Predictive Maintenance Risk Score

Vibration Monitoring

Temperature Monitoring

Equipment Health Trends

Quality Monitoring

Monitor manufacturing quality throughout the production process.

Scrap Rate

First Pass Yield

Reject Analysis

Tool Wear Monitoring

Process Stability

Quality Trends

What We Build for Continuous Process Manufacturing 

Continuous process plants depend on stable operations where even small process deviations can impact production, energy consumption, and equipment reliability. Built on Condense, Zeliot develops Industrial IoT solutions that continuously monitor process variables, critical assets, and utilities, enabling operations teams to maintain process stability, improve plant efficiency, and respond to abnormalities before they affect production. 

Process Monitoring & Control

Maintain stable plant operations with real-time visibility into critical process parameters and production performance.

Kiln & Mill Performance

Clinker Production Rate

Process Temperature & Pressure

Material Flow Monitoring

Process Deviations

Real-Time Production Trends

Asset Reliability

Monitor critical rotating equipment to improve reliability and reduce unexpected shutdowns across the plant.

Kiln Health

Crusher Performance

Conveyor Health

Motor & Gearbox Monitoring

Vibration Analysis

Predictive Maintenance Alerts

Energy & Utilities Intelligence

Monitor energy-intensive operations to improve efficiency and reduce production costs.

Specific Energy Consumption

Power Distribution

Utility Consumption

Peak Demand Analysis

Equipment-wise Energy Usage

Energy Performance Trends

How We Work

Every manufacturing environment has unique processes, equipment, and operational goals. Zeliot delivers Industrial IoT solutions tailored to existing plant operations, combining domain expertise with the flexibility of Condense to create solutions that continue evolving long after deployment.

Assess & Design 

Assess & Design 

Assess & Design 

Understand production processes, operational challenges, existing systems, and business objectives to define the right Industrial IoT solution

Connect & Integrate 

Connect & Integrate 

Connect & Integrate 

Integrate PLCs, SCADA, MES, ERP, historians, sensors, industrial protocols, and enterprise applications to establish a secure, unified real-time data foundation

Build & Deploy 

Build & Deploy 

Build & Deploy 

Develop production-ready dashboards, analytics, alerts, workflows, AI models & operational applications tailored to plant requirements & deploy them with minimal operational disruption

Operate & Optimize 

Operate & Optimize 

Operate & Optimize 

Continuously monitor, maintain, and enhance the solution as production requirements evolve, ensuring long-term scalability, reliability, and business value

Continue Innovating with Condense 

Every solution delivered by Zeliot is built on Condense, giving manufacturing teams a platform that can be extended without redesigning the underlying architecture. As operational requirements evolve, new applications, automations, and data pipelines can be developed on top of the existing solution, accelerating innovation while preserving the investments already made. 

BUILD FASTER WITH AI ASSITANCE

Accelerate application development using AI-assisted engineering, an integrated browser IDE, reusable components, and low-code tools to rapidly create dashboards, workflows, business logic, and industrial applications

EXTEND EXISTING WORKFLOWS

Build new real-time pipelines, integrate additional machines and enterprise systems, automate operational processes, and enrich existing applications without impacting live production

PRODUCTION-GRADE BY DESIGN

Every application runs on a platform engineered for continuous manufacturing operations, with managed Kafka, elastic scaling, enterprise security, high availability, monitoring, & automated operations built in

SCALE ACROSS PLANTS

Reuse connectors, pipelines, applications, and operational workflows across multiple production lines, factories, and business units without rebuilding the solution from scratch

Why Zeliot 

Industrial transformation requires more than software. It demands expertise across manufacturing processes, operational technology, real-time data infrastructure, and enterprise integration. Zeliot combines deep Industrial IoT experience with the flexibility of Condense to deliver solutions that are engineered for production environments and designed to evolve with changing business needs. 

CAPABLITY

CAPABILITY

DESCRIPTION

DESCRIPTION

Manufacturing-Focused Expertise 

Purpose-built Industrial IoT solutions for discrete and continuous process industries

End-to-End Delivery 

From consulting and architecture to implementation, deployment, and ongoing optimization

Open & Extensible Architecture 

Integrates seamlessly with existing PLCs, SCADA, MES, ERP, historians, cloud platforms, and third-party systems

Built for Scale 

Secure, production-grade architecture capable of supporting enterprise-wide deployments across multiple plants

Accelerated Innovation 

AI-assisted development, reusable components, and configurable pipelines enable rapid delivery of new applications and enhancements

Long-Term Partnership 

Solutions evolve alongside manufacturing operations through continuous optimization, feature expansion, and operational support

PROVEN ACROSS MANUFACTURING

Delivering Measurable Manufacturing Outcomes 

Manufacturers across automotive, metals, mining, industrial equipment, and process industries rely on Zeliot to transform operational data into actionable intelligence. From machine connectivity and real-time production monitoring to predictive maintenance and AI-driven applications, every solution is engineered to solve real operational challenges while creating a foundation for continuous innovation. 

CONNECTED OPERATIONS
Unify machines, PLCs, SCADA, MES, ERP, historians, and enterprise systems into a single real-time operational view
INTELLIGENT DECISION MAKING
Enable ops teams with live dashboards, alerts, predictive insights & automated workflows for faster responses
EXTEND EXISTING WORKFLOWS
Deploy IIoT solutions on an enterprise-grade platform designed for continuous operations, scalability & security
MANUFACTURING SUCCESS STORIES

Condense Powering Real-Time Furnace
Intelligence with Continuous Process Monitoring

Transforming continuous furnace data into real-time operational intelligence, enabling proactive monitoring, faster engineering decisions, and automated maintenance workflows.

Business Outcomes :

Transforming continuous furnace data into real-time operational intelligence, enabling proactive monitoring, faster engineering decisions, and automated maintenance workflows.

Business Outcomes :

24×7 visibility across furnace operations

Continuous SPC & EPC process monitoring

Automated engineering & maintenance workflows

Faster Root Cause Analysis & investigations

Enterprise Ready

Every solution delivered by Zeliot is designed to support long-term manufacturing transformation.

CAPABILITY

CAPABILITY

ENTEPRISE BENEFIT

BENEFIT

Real-Time by Design 

Process and analyze manufacturing events as they happen, enabling faster operational decisions

Open Architecture 

Integrates with PLCs, SCADA, MES, ERP, historians, cloud services, and third-party applications

Built to Scale 

Supports expansion from a single production line to enterprise-wide deployments across multiple plants

Continuous Innovation 

Engineering teams can continue extending delivered solutions using Condense's AI-assisted development, pipeline builder & integrated development environment

Production-Grade Platform 

Managed Kafka, enterprise security, high availability, observability, and elastic scaling built into the platform

Frequently Asked Questions

Zeliot delivers Industrial IoT solutions for both discrete and continuous process industries, including automotive, industrial equipment, metals, mining, chemicals, food & beverage, and other manufacturing sectors

Yes. Solutions are designed to integrate with PLCs, SCADA, MES, ERP, historians, sensors, industrial protocols, databases, cloud platforms, and third-party enterprise applications without replacing existing investments

Yes. Every implementation is designed around operational objectives, production processes, existing infrastructure, and business requirements. Dashboards, workflows, analytics, alerts, and AI applications are tailored to each manufacturing environment

Yes. Every solution is built on Condense, enabling engineering teams to extend existing implementations using AI-assisted development, the visual Pipeline Builder, reusable components, and an integrated development environment. New applications, dashboards, integrations, and workflows can be developed without rebuilding the underlying architecture

Condense is designed for enterprise manufacturing environments with managed Kafka, real-time event processing, high availability, elastic scaling, enterprise security, monitoring, and observability to support continuous industrial operations

Yes. Beyond implementation, Zeliot provides continuous optimization, platform enhancements, operational support, and solution expansion as manufacturing requirements evolve