Mining
How a Vehicle OEM Built a Smarter Mining System Using Condense. No Infrastructure Required
A mining truck OEM used Condense to build a real-time data backbone, powering trip orchestration, terrain optimization, and site-wide insights without infra overhead.
Executive Summary
Mining operations don’t resemble typical fleet environments. There are no fixed routes, no standard traffic signals, and no predictable terrain. Vehicles move dynamically based on excavation progress, shift changes, and equipment availability. In such a high-cost, low-tolerance environment, operational misalignment costs time, fuel, and safety.
A leading truck OEM, already known for building high-specification vehicles for such environments, realized that hardware alone couldn’t solve the coordination problem. They needed to digitize the movement of equipment, align driver instructions in real time, and continuously improve site workflows.
But they had no appetite for managing Kafka pipelines, cloud clusters, or operational patching. Their goal was to work at the use case layer, not the infrastructure layer.
That’s where Condense came in.
With Condense already deployed on the OEM’s cloud for vehicle data centralization, it was extended to handle site-wide streaming orchestration. Condense ingested data from seven different systems, ranging from on-vehicle CAN data to terrain-monitoring sensors and delivered enriched events to the application layer. The OEM’s engineering teams used this to build coordination logic, trip alignment tools, and terrain feedback dashboards.
Critically, the OEM deployed zero infrastructure to do this. Condense owned the Kafka layer, managed ingestion connectors, performed upgrades, and auto-scaled throughput based on vehicle count. The OEM’s engineers focused purely on designing smarter mine mobility, faster trip sequencing, more accurate terrain tuning, and better driver alignment.
Project Highlights
Digitized a complex, unstructured mobility environment without building infra
Managed streaming ingestion from edge to application with no Kafka operation and maintenance
Enabled real-time coordination across vehicles and mining equipment
Supported feedback-driven terrain improvement suggestions
Delivered value to site operators, increased NPS, and improved vehicle loyalty
What was the Challenge?
Mining sites operate in constantly shifting conditions, where terrain deforms, movement is reactive, and dispatch instructions change with little notice.
The OEM’s engineering team knew the pain points well:
Trucks queuing inefficiently, idle equipment, delayed trip coordination, and fragmented data across devices.
Their goal was clear:
Enable real-time orchestration across the entire site by streaming telemetry from every asset, issuing live trip instructions based on dispatch availability, and feeding terrain feedback into site planning.
However, they had no interest in managing Kafka clusters, setting up ingestion logic, or maintaining infrastructure. They needed sub-second delivery latency, full reliability, and complete abstraction of streaming complexity, while retaining total control over their domain logic. What they were looking for wasn’t just a tool, but a platform that let them solve mining-specific challenges without ever writing a Helm chart or managing a cluster.
About the Company
This OEM is known for off-road trucks in mining and construction, launched a 2023 initiative to digitize site mobility, focusing on real-time coordination, trip routing, and terrain feedback, increased trips and reduced cost of ownership.
Location
India, Sweden
Industry
Mining
In a Nutshell
Domain: Mining mobility orchestration by a specialized truck OEM
Deployment Model: Condense deployed on OEM's cloud (BYOC)
Data Sources: 7+ including telematics units, cameras, & sensors
Streaming platform Infra management ownership: Zero, fully offloaded to Condense
Growth rate: 200% Impact. Higher trip throughput (+2 trip/vehicle/shift), lower fuel wastage, improved driver compliance
The Architecture That Made It Possible
Detailed Information on how we setup Condense for the OEM is added in the blog
What the Team has to say about Condense
What can teams build with Condense?
From ingestion to enrichment to action, Condense gives you the complete toolkit, fully managed, inside your infrastructure
Summing it up
Ready to make the switch? Get started with Condense today!
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